Philip McCann sat down with SuperNode’s Head of Manufacturing, Killian Kinsella for a chat about about SuperNode’s Insulation Wrapping Machine, a crucial piece of equipment in SuperNode’s Technology Centre The European Cryogenic Centre for Superconductors.
Q: Why does SuperNode need an Insulation Wrapping Machine to develop its technology?
A: The Insulation Wrapping Machine plays a pivotal role in our cable system’s thermal management, a critical aspect of our technology. Superconducting cables need to be cooled to below -180°C and preserve that temperature to function. SuperNode is working on techniques and designs to maintain that temperature for as long a distance as possible without the need for re-cooling. One important way is preventing heat leakage into the cable utilising our world class insultation. We efficiently apply insulation layers to the inner cryostat to ensure optimal thermal performance. The insulation wrapping machine enhances our production process by automating what was once a time-consuming manual task, allowing us to allocate resources more effectively and accelerate our project timeline and product development process.
Q: How does the Insulation Wrapping Machine advance SuperNode’s technological development?
A: It represents a leap forward in our technological capabilities. Its design incorporates flexibility and precision, essential for accommodating various cryostat lengths and insulation materials. By automating the wrapping process, we achieve consistent results with reduced human intervention, enhancing quality control and scalability. This technological advancement not only streamlines our current operations but also lays the foundation for future innovations in cable system development and manufacturing.
Q: How does the Insulation Wrapping Machine operate?
A: The Insulation Wrapping Machine secures the cable in a stationary position while a wrapping head traverses it, applying two layers of insulation. Its automatic function allows operators to select the desired parameters and oversee the process, freeing them to focus on other tasks. Equipped with safety features such as tape break detection and bump strips, the machine ensures uninterrupted operation and protects against potential issues. Additionally, its adaptable tension system accommodates various tape strengths, further enhancing its versatility and efficiency.
Q: How has the Insulation Wrapping Machine impacted the insulation wrapping process at SuperNode?
A: What once took up to a full day to complete manually can now be achieved in an hour This dramatic reduction in processing time not only increases our productivity but also enables us to meet growing demands and accelerate our project timelines. Overall, the Insulation Wrapping Machine represents a significant step forward in our manufacturing capabilities, reinforcing our commitment to innovation and excellence in superconducting transmission technology.